Pyromation │Speed, Service, Solutions…Beyond Measure

Pyromation began operations in 1962 and became a leading manufacturer of thermocouples, RTDs, PT100s and thermowells in North America.  An ISO 9001- and 14001-registered firm and Lean manufacturing enterprise, the company custom designs and produces a variety of temperature sensors, which are used in equipment, process applications, and industries all over the world.

Overview

When it comes to temperature, Pyromation delivers – Speed, Service, Solutions….Beyond Measure.

The Fort Wayne-based headquarters/plant operation is where Pyromation designs and manufactures a variety of standard and custom temperature sensors. In addition, the company machines its own design-patented connection heads, produces thermowells and offers a variety of temperature transmitters. Pyromation conducts NDT onsite and has an NVLAP-Accredited Metrology Lab providing temperature calibrations. This vertical integration allows Pyromation to provide standard delivery in four working days with same day, 24 or 72 hour express orders available on request. The combination of personalized service, industry experience, quick delivery and a broad line of superior quality temperature sensors/assemblies, components and accessories ensure optimal solutions for almost any temperature measurement application. Speed, service, solutions…beyond measure.

Technology

Technology Leads to Better Solutions

Thermocouples are the most common, convenient, and versatile devices used to measure temperature. They convert units of heat into useable engineering units that serve as input signals for process controllers and recorders.  A thermocouple consists of a welded ‘hot’ junction between two dissimilar metals – usually wires – and a reference junction at the opposite end. Heating the ‘hot’ junction in the working environment produces a temperature gradient that generates an Electromotive Force (EMF). The EMF appears across the free ends of the thermocouple wires where it is measured and converted into units of heat calibration. Through selection of appropriate thermocouple wires and sheath components, thermocouples are suitable to be used in temperature ranges from (-200 to 2316) °C [-328 to 4200] °F.  Pyromation produces a wide range of thermocouples and thermocouple replacements for most industry applications, including MgO (Magnesium Oxide), industrial and general-purpose types. We also make thermocouple assemblies for hazardous locations and other applications that require connection heads, protection tubes, thermowells and/or transmitters.

Resistance temperature detectors (RTDs), also known as resistance thermometers, accurately sense process temperatures with an excellent degree of repeatability and interchangeability of elements. The RTD is composed of certain metallic elements whose change in resistance is a function of temperature. In operation, a small excitation current is passed across the element, and the voltage, which is proportional to resistance, is then measured and converted to units of temperature calibration. The RTD measurement element is manufactured by winding a wire (wire wound elements) or plating a film (thin film elements) on a ceramic or glass core and sealing the element within a ceramic or glass capsule.  Since most resistance temperature detectors and resistance thermometers have a low initial resistance, often 100 ohms, and have a small change in resistance per unit of temperature range, the resistance of the lead wire is often compensated for with a three or four wire bridge configuration built into the measuring devices. By selecting the proper elements and protective sheathing, RTDs can operate in a temperature range of (-200 to 600) °C [-328 to 1112] °F. Pyromation manufactures resistance temperature detectors and resistance thermometers for many industry applications. From single- or dual-element RTDs, Pt100s, Pt1000s, to Sanitary CIP configurations, we have the right RTD type for your job. If what you need is not available from our catalog, our product engineers will design an RTD measurement device for your specific application, including temperature sensor assemblies that require connection heads, thermowells and/or transmitters.

A thermowell is a pressure-tight, metal alloy receptacle that protects and extends the life of a temperature sensor in processing applications where the sensor is not mechanically or chemically compatible with the process environment. Installed directly into piping systems, vessels, vats, holding tanks, etc., thermowells facilitate sensor replacement in high pressure pipelines and eliminates the need to interrupt the process flow or drain the process system for sensor maintenance functions. The use of standardized thermowells permits simple relocation of sensors throughout a plant. Pyromation produces thermowells in a variety of alloys that have a proven track record in a wide range of industries and applications. Our product line includes threaded, Van Stone, socket-weld, weld-in, CIP and flanged thermowells. Thermowells are available as separate components or as a part of complete temperature sensor assemblies.

Temperature transmitters make it possible to send a scalable (4 to 20) mA signal from a temperature sensor to a control device without investing in long, expensive runs of thermocouple or RTD wire. Pyromation carries programmable RTD and thermocouple temperature transmitters that can be mounted in the temperature sensor assembly connection head, or surface mounted using a DIN rail mounting clip. Some units offer a visual digital display that shows the current measured value. Some have Bluetooth® capabilities. All are PC programmable and convert various signals into a scalable (4 to 20) mA analog output signal. We also carry transmitters programmable with Hart® protocol for various signal inputs. Depending on type, some of Pyromation’s thermocouple and RTD temperature transmitters are UL recognized components and/or CSA, ATEX and IECEx approved, including styles that are intrinsically safe, SIL-rated and approved for use in hazardous locations. Pyromation temperature transmitters are used in many demanding industries including Pharmaceuticals, Oil & Gas, Power Generation, Chemical, Petrochemical, and Food, Beverage and Dairy.

Many Industries, Many Solutions


Aerospace

Production of components for the aerospace industry requires reliable, precise temperature measurement which Pyromation provides through different sensors. For high-temperature industrial environments, we offer thermocouples with protection tubes. Magnesium Oxide (MgO) thermocouples and general purpose RTDs are available for direct immersion, composite mixing, forming or other processes.

Learn More

Chemical

Pyromation’s sensors are used in the production of fertilizers / pesticides / herbicides, adhesives, paints / coatings / solvents, petrochemicals, cleaning supplies and other chemical processes across North America and the world. Some of these are sanitary CIP (Clean-In-Place) sensors that include fast response devices, which can be critical for sanitary systems. The company also produces sensors (non-penetration styles), which flush-mount to the interior wall of storage tanks. Because Pyromation produces its own thermowells, design-patented connection heads, and carries a broad line of temperature transmitters, the company can meet the temperature sensor requirements for most organic and inorganic chemical process applications.

Learn More

Energy & Power

Pyromation produces a number of temperature sensors for various applications in the energy/power sector. From miniature temperature sensors for wind turbine bearings to durable thermocouples for boiler and piping systems, we make sensors for almost any power application. Specific sensor assemblies include thermowells and are fitted with transmitters when remote readings are required. Acutely accurate RTD sensors are available for precision applications.

Thermocouples are available to monitor engine temperature in construction vehicles and equipment.

Learn More

Food & Beverage

Pyromation produces temperature sensors for the food, beverage and dairy industries. Many of these sensors are sanitary CIP (Clean In Place) for convenient washdowns and are 3-A approved. Some of these sensors meet High Temperature, Short Test (HTST) requirements for pasteurization. The company also produces sensors (non-penetration styles), which flush mount on the interior wall of storage tanks. There are a variety of sensor sizes and clamp, gasket, bevel-seat or adaptor fittings to meet different applications. Quick response RTDs are available as well as thermowell assemblies. Transmitters are built into RTD assemblies for specific applications. RTD and thermocouple probes are available for use in fresh and frozen meat, fish, poultry, dough and other food products.

Learn More

Heat Treating

In the heat treating industry, companies turn to Pyromation for their temperature sensor assemblies. Pyromation offers thermocouples that meet furnace certifications, as well as Magnesium Oxide (MgO) thermocouples that can be formed to fit almost any application.

Thermocouples with metal and ceramic protection tubes are available for insertion in high temperature, industrial processes.

Learn More

HVAC

Pyromation makes temperature sensors for commercial HVAC applications. Most sensors are available with 4-20 mA transmitter options. Duct areas requiring an average temperature of multiple points within the system can use our RTD Averaging Sensor.

Learn More

Incineration

Medium to high temperature sensors for incineration applications are available in a variety of options from Pyromation. The protection tubes on these sensors range from standard service for low-corrosive environments to Recrystallized Silicon Carbide (RSiC) for highly corrosive applications. These sensors can be calibrated to comply with EPA guidelines.

Learn More

Medical

Pyromation makes precise, highly-accurate sensors used in the medical industry. Many of these assemblies are sanitary Clean-In-Place (CIP) sensors that are available with transmitters and thermowell protection and are 3-A approved. Besides being precise in temperature measurement, some of the sensors are designed for fast response times – critical in laboratories and environmental chambers.

More rugged sensors are available for use in the high-temperature stress found in medical autoclaves and sterilization equipment.

Learn More

Metal Processing

Pyromation makes a variety of rugged protection tubes and thermocouple assemblies for the metal processing industry. We make Magnesium Oxide (MgO) thermocouples for heat treating applications. Angle thermocouples, or “over-the-side” sensors with protection tubes are also available. Most sensor assemblies for use in this industry are produced with connection heads and protection tubes.

Pyromation thermocouples are used to measure the process temperature of many metals, including copper, steel, aluminum, nickel, platinum and others.

Learn More

Mining

Pyromation manufactures a variety of thermocouple assemblies to measure temperature in refining and mineral processing applications. For rugged applications, specific sensor assemblies are available with thermowell protection.

The company also produces thermocouples for use in engine monitoring in heavy-duty mining vehicles and equipment.

Learn More

Oil & Gas

Pyromation has been custom designing and manufacturing temperature sensors for extraction, production, refining and distribution of oil, gas and petrochemicals for decades. Among these are direct-immersion Teflon®-coated assemblies, pipe surface-mounted heat tracing sensors, FM and CSA approved explosion-proof sensor assemblies for hazardous locations, and thermocouples used in engine monitoring in heavy-duty vehicles and extraction equipment. The company produces thermowells, connection heads, and carries a line of transmitters, enabling it to meet the temperature sensor requirements for upstream, midstream and downstream applications found in refineries, fractionation plants, gas processing plants, pipelines, storage depots, pump stations and other facilities across North America and the world.

Learn More

Pharmaceutical

Pyromation makes temperature sensors for the pharmaceutical industry. For sanitary applications, the company manufactures Clean-In-Place (CIP) 3-A approved sensors with connection heads. Pyromation also produces sensors that flush-mount with the interior wall of a storage tank, measuring temperature without penetrating the inside of the vessel. Many of these sensors are available with transmitters. Other sensors are designed for immersion or surface measurement in the injection molding and packaging side of the industry. Some sensors have a quick-disconnect plug for easy removal while maintaining a moisture-resistant seal when connected. For more corrosive environments, such as incineration or disposal of waste, the company manufactures sensors with protection tubes made of materials particular for each application.

Learn More

Aerospace

Production of components for the aerospace industry requires reliable, precise temperature measurement which Pyromation provides through different sensors. For high-temperature industrial environments, we offer thermocouples with protection tubes. Magnesium Oxide (MgO) thermocouples and general purpose RTDs are available for direct immersion, composite mixing, forming or other processes.

Learn More

Chemical

Pyromation’s sensors are used in the production of fertilizers / pesticides / herbicides, adhesives, paints / coatings / solvents, petrochemicals, cleaning supplies and other chemical processes across North America and the world. Some of these are sanitary CIP (Clean-In-Place) sensors that include fast response devices, which can be critical for sanitary systems. The company also produces sensors (non-penetration styles), which flush-mount to the interior wall of storage tanks. Because Pyromation produces its own thermowells, design-patented connection heads, and carries a broad line of temperature transmitters, the company can meet the temperature sensor requirements for most organic and inorganic chemical process applications.

Learn More

Energy & Power

Pyromation produces a number of temperature sensors for various applications in the energy/power sector. From miniature temperature sensors for wind turbine bearings to durable thermocouples for boiler and piping systems, we make sensors for almost any power application. Specific sensor assemblies include thermowells and are fitted with transmitters when remote readings are required. Acutely accurate RTD sensors are available for precision applications.

Thermocouples are available to monitor engine temperature in construction vehicles and equipment.

Learn More

Food & Beverage

Pyromation produces temperature sensors for the food, beverage and dairy industries. Many of these sensors are sanitary CIP (Clean In Place) for convenient washdowns and are 3-A approved. Some of these sensors meet High Temperature, Short Test (HTST) requirements for pasteurization. The company also produces sensors (non-penetration styles), which flush mount on the interior wall of storage tanks. There are a variety of sensor sizes and clamp, gasket, bevel-seat or adaptor fittings to meet different applications. Quick response RTDs are available as well as thermowell assemblies. Transmitters are built into RTD assemblies for specific applications. RTD and thermocouple probes are available for use in fresh and frozen meat, fish, poultry, dough and other food products.

Learn More

Heat Treating

In the heat treating industry, companies turn to Pyromation for their temperature sensor assemblies. Pyromation offers thermocouples that meet furnace certifications, as well as Magnesium Oxide (MgO) thermocouples that can be formed to fit almost any application.

Thermocouples with metal and ceramic protection tubes are available for insertion in high temperature, industrial processes.

Learn More

HVAC

Pyromation makes temperature sensors for commercial HVAC applications. Most sensors are available with 4-20 mA transmitter options. Duct areas requiring an average temperature of multiple points within the system can use our RTD Averaging Sensor.

Learn More

Incineration

Medium to high temperature sensors for incineration applications are available in a variety of options from Pyromation. The protection tubes on these sensors range from standard service for low-corrosive environments to Recrystallized Silicon Carbide (RSiC) for highly corrosive applications. These sensors can be calibrated to comply with EPA guidelines.

Learn More

Medical

Pyromation makes precise, highly-accurate sensors used in the medical industry. Many of these assemblies are sanitary Clean-In-Place (CIP) sensors that are available with transmitters and thermowell protection and are 3-A approved. Besides being precise in temperature measurement, some of the sensors are designed for fast response times – critical in laboratories and environmental chambers.

More rugged sensors are available for use in the high-temperature stress found in medical autoclaves and sterilization equipment.

Learn More

Metal Processing

Pyromation makes a variety of rugged protection tubes and thermocouple assemblies for the metal processing industry. We make Magnesium Oxide (MgO) thermocouples for heat treating applications. Angle thermocouples, or “over-the-side” sensors with protection tubes are also available. Most sensor assemblies for use in this industry are produced with connection heads and protection tubes.

Pyromation thermocouples are used to measure the process temperature of many metals, including copper, steel, aluminum, nickel, platinum and others.

Learn More

Mining

Pyromation manufactures a variety of thermocouple assemblies to measure temperature in refining and mineral processing applications. For rugged applications, specific sensor assemblies are available with thermowell protection.

The company also produces thermocouples for use in engine monitoring in heavy-duty mining vehicles and equipment.

Learn More

Oil & Gas

Pyromation has been custom designing and manufacturing temperature sensors for extraction, production, refining and distribution of oil, gas and petrochemicals for decades. Among these are direct-immersion Teflon®-coated assemblies, pipe surface-mounted heat tracing sensors, FM and CSA approved explosion-proof sensor assemblies for hazardous locations, and thermocouples used in engine monitoring in heavy-duty vehicles and extraction equipment. The company produces thermowells, connection heads, and carries a line of transmitters, enabling it to meet the temperature sensor requirements for upstream, midstream and downstream applications found in refineries, fractionation plants, gas processing plants, pipelines, storage depots, pump stations and other facilities across North America and the world.

Learn More

Pharmaceutical

Pyromation makes temperature sensors for the pharmaceutical industry. For sanitary applications, the company manufactures Clean-In-Place (CIP) 3-A approved sensors with connection heads. Pyromation also produces sensors that flush-mount with the interior wall of a storage tank, measuring temperature without penetrating the inside of the vessel. Many of these sensors are available with transmitters. Other sensors are designed for immersion or surface measurement in the injection molding and packaging side of the industry. Some sensors have a quick-disconnect plug for easy removal while maintaining a moisture-resistant seal when connected. For more corrosive environments, such as incineration or disposal of waste, the company manufactures sensors with protection tubes made of materials particular for each application.

Learn More
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