Mac-Weld Machining –
The promise of precision, every time

Mac-Weld is one of North America’s largest thermowell and instrumentation hardware manufacturers, working with materials from basic Carbon Steel to Stainless Steel and exotics like Titanium, Chrome Molys, Hastelloy and Monel. With a global client base of over 500+ companies, we handle blanket orders plus specialty welding and machining requests, producing 150,000+ thermowells each year across various industries.

Overview

Mac-Weld is one of North America’s largest thermowell and instrumentation hardware manufacturers.

At Mac-Weld, we promise precision, every time. For over 45 years, we’ve manufactured products built to exact specifications, because quality isn’t inspected in at the end. It’s built into every weld, every measurement, every part. As a TSSA and ISO certified manufacturer, we hold ourselves to the highest standards in the industry, and clients around the world trust us to deliver. We take the time to understand our customers’ challenges, then build solutions that work. When a rush job comes in on a tight deadline, we deliver. When a problem comes up, we solve it. Decades of repeat business say more about us than we ever could. We’re Mac-Weld. We promise precision, every time.

Technology

Precision and Quality in all our products

Mac-Weld is a pioneer and global leader in thermowell manufacturing, designing and building every thermowell 100% in house. Each one is quality checked and tested to code before shipping, and accepts standard or custom thermometers, thermocouples, bulbs and RTDs. Choose flanged, threaded, socket weld, Vanstone, weld-in, Tri-Clamp sanitary or limited space connections, with stepped, straight, tapered or helical shanks. CRN approved and NACE compliant, Mac-Weld thermowells come in standard and exotic materials, with NDT options and V-MAC wake calculations.

Mac-Weld manufactures orifice plates, blinds, meter runs and more, all in-house and quality checked before shipping. Each plate is water cut to prevent warping, precision bored from one piece and verified on a CMM for accurate flow measurement and restriction. Designs include concentric, eccentric, quadrant edge, square edge, segmental and multi-bore, plus multistage restriction and vented blind plates. Choose from dozens of materials, including exotic metals, with NDT options, CRNs on request and orifice flange unions supplied complete for easy installation.

With over 40 years of experience, Mac-Weld manufactures bleed and flush rings in house, and every ring is quality checked and tested to code before shipping. The rings mount between the flanged process connection and the diaphragm seal for easy calibration, venting and purging. Flush rings come in concentric, eccentric and reducing bores and remove the need for a reducing spool. Bleed rings come in threaded or socket-weld designs. Materials range from stainless to Hastelloy, Inconel and Titanium, with PTFE, ENP and other coatings.

Mac-Weld instrument needle valves, gauge root valves and 2, 3 and 5 valve manifolds deliver reliable isolation, calibration and venting across many industries. Needle valves throttle and regulate gaseous and aggressive non-viscous liquid services, while manifolds in direct or remote mount configurations suit gauge, absolute and differential pressure transmitters and switches. All are rated up to 6000 psig with PTFE packing below the stem threads, a blowout-proof backseat spindle and non-rotating trim for bubble tight shut-off.

Mac-Weld designs and manufactures level chambers, gauge siphons, seal pots and more pressure and level products in house to protect instruments and improve measurement. Level chambers built to ASME B31.3, or B31.1 on request, allow external level measurement on horizontal or vertical vessels, and each is hydro tested with NDT options. Gauge siphons machined from solid bar replace the old-style pigtail, reduce gauge shock and form a thermal barrier against hot vapors and steam. Seal pots help isolate instruments from the process for accurate, reliable readings.

V-MAC is Mac-Weld’s easy-to-use thermowell velocity design software that helps ensure your thermowells meet the ASME PTC 19.3 TW-2016 standard. The code replaces the 1974 edition with the latest theory on natural frequency, Strouhal frequency, in-line resonance and stress evaluation, including steady state and dynamic stress checks. Built for piping designers, instrument and process engineers, plant safety teams and thermowell manufacturers, V-MAC saves time on compliance and can be customized to print your company’s information.

Industries We Serve


General Industrial

From plant utilities to process lines, Mac-Weld supplies general industrial facilities with precision instrumentation hardware made in house in Sarnia, Ontario. Our line includes thermowells, orifice plates, bleed and flush rings, needle valves, manifolds, gauge siphons and level chambers, built in carbon steel, stainless and exotic alloys. With ISO 9001:2015 quality, CRN approvals on request and testing to code before shipping, Mac-Weld delivers standard and custom parts on time to more than 500 companies worldwide, backed by over 40 years of experience.

HVAC

HVAC systems depend on accurate temperature and pressure readings to run efficiently. Mac-Weld threaded and socket weld thermowells protect sensors in chilled water, hot water and steam loops, and allow instruments to be removed without draining the system. Gauge siphons shield pressure gauges from steam, while needle valves and 2 valve manifolds isolate transmitters and switches for easy service. Every part is made in house, quality checked and available in standard and custom sizes to fit new builds and retrofits.

Water / Wastewater

Water and wastewater plants need rugged instrumentation that stands up to corrosive, solids-laden flows. Mac-Weld orifice plates and meter runs support accurate flow measurement, while flow meter grounding rings protect magnetic flow meter readings. Stainless steel thermowells, needle valves and manifolds isolate instruments for safe maintenance, and level chambers allow external level measurement on tanks and clarifiers.

Refining & Petrochemical

Refineries and petrochemical plants run at high temperatures and pressures where instrument failure is not an option. Mac-Weld flanged, vanstone and weld-in thermowells are calculated to ASME PTC 19.3 TW-2016 using our V-MAC software, and are available NACE compliant with full NDT options. Orifice plates, spectacle blinds, bleed rings, double block and bleed valves and level chambers complete the package for critical service, made in with CRN approvals available on request.

Tanks & Terminals

Tank farms and terminals need reliable level, temperature and flow data to store and transfer product safely. Mac-Weld level chambers mount radar and other level instruments outside the tank, allowing live maintenance and isolation away from turbulence. Thermowells protect temperature sensors, while meter runs, orifice plates and spectacle blinds support custody transfer and line isolation. All chambers are built to ASME B31.3 with traceable materials and hydro tested before shipping, with NDT and customer inspection options available to order.

Environmental

Environmental and emissions control systems require accurate measurement to meet regulations. Mac-Weld supplies thermowells and protection tubes for stack and scrubber temperatures, orifice plates for gas and liquid flow, and injection and sample quills for chemical dosing and sampling. Corrosion-resistant materials such as Hastelloy, Monel and Titanium, plus PTFE and other coatings, extend service life in harsh conditions. Every part is made in house and quality checked before shipping.

Food & Beverage

Food and beverage processing demands hygienic, food-safe equipment that is easy to clean and maintain. Mac-Weld tri-clamp sanitary thermowells are polished to an 8-12 micro inch R/A finish and connect quickly to sanitary process lines, letting temperature sensors be removed without opening the process. Stainless steel needle valves, gauge siphons and flush rings support pressure measurement and cleaning in brewing, dairy and bottling plants.

Medical

Medical and healthcare facilities rely on clean, precise process equipment for sterilization, pharmaceutical-grade water, medical gases and building systems. Mac-Weld tri-clamp sanitary thermowells with an 8-12 micro inch R/A finish protect sensors in autoclaves, clean steam and purified water lines. Stainless steel needle valves, manifolds and gauge siphons isolate and protect pressure instruments for safe calibration. All parts are made in house, quality checked and tested to code before shipping.

Agriculture

Agriculture operations, from grain drying and storage to fertilizer and irrigation systems, need durable instruments that handle dust, moisture and chemicals. Mac-Weld thermowells protect temperature sensors in dryers, bins and process lines, while gauge siphons, needle valves and manifolds protect and isolate pressure instruments. Orifice plates support accurate flow control in water, ammonia and chemical lines. Fabricated in-house from a range of alloys, including carbon steel, stainless steel, and exotic alloys, to suit your application.

Oil & Gas

Upstream, midstream and downstream oil and gas operations count on Mac-Weld for rugged flow and temperature hardware. Our orifice plates, meter runs, orifice flange unions and RTJ holders support accurate gas and liquid measurement, while spectacle blinds and double block and bleed valves provide safe isolation for maintenance and pigging. NACE compliant thermowells are designed to spec using wake frequency calculated with V-MAC. CRN approved parts in flange ratings up to 2500# are made in house and tested to code before shipping.

Mining

Mining and mineral processing push instruments to their limits with abrasive slurries, vibration and extreme temperatures. Mac-Weld heavy-duty thermowells and protection tubes shield sensors in kilns, smelters and leach circuits, with tapered and helical shanks to resist vibration. Orifice plates, flow meter grounding rings, needle valves and manifolds support flow and pressure measurement. Wear- and corrosion-resistant alloys and coatings are available, and quality checked and tested to code.

Pharmaceutical

Pharmaceutical manufacturing requires sanitary, traceable equipment that supports strict quality control. Mac-Weld tri-clamp thermowells polished to an 8-12 micro inch R/A finish protect sensors in reactors, clean-in-place systems and purified water lines. Stainless steel and Hastelloy flush rings, needle valves and manifolds allow instruments to be calibrated without breaking the process. Every part is made in house with certified, traceable materials under an ISO 9001:2015 quality system.

Power Generation

Power plants depend on accurate temperature, flow and pressure readings to run safely and efficiently. Mac-Weld thermowells for steam and feedwater lines are designed to ASME PTC 19.3 TW-2016 with our V-MAC wake frequency software. Orifice plates and meter runs measure flow, finned gauge siphons protect instruments from steam and seal pots isolate transmitters. Level chambers built to ASME B31.1 or B31.3 monitor drums and heaters. Every part is made in house, quality checked and tested to code before shipping, with full NDT options available.

Chemical Processing

Chemical plants handle corrosive and hazardous fluids that call for the right materials and reliable isolation. Mac-Weld flush rings let diaphragm seal transmitters be calibrated, vented and purged without removing them from the line. Bleed rings, thermowells, orifice plates and needle valves are available in Hastelloy, Monel, Inconel, Titanium, Super Duplex and Kynar, with PTFE, electroless nickel and other coatings to extend service life.

Utilities

Gas, water and district energy utilities need dependable measurements across large distribution networks. Mac-Weld orifice plates, meter runs and orifice flange unions support accurate flow metering, while thermowells and gauge siphons protect temperature and pressure instruments. Needle valves and manifolds isolate transmitters for safe field calibration. With CRN approvals on request and in-house manufacturing, Mac-Weld delivers precision, quality parts with on-time delivery for new installations and maintenance projects alike.

Pulp & Paper

Pulp and paper mills combine high-temperature steam, harsh bleaching chemicals and abrasive stock that wear out instruments quickly. Mac-Weld thermowells protect sensors in digesters, recovery boilers and dryer sections, and finned gauge siphons shield pressure gauges from steam. Flush rings, orifice plates and needle valves support flow and pressure measurement in chemical lines. Corrosion-resistant alloys such as Super Duplex and Hastelloy are available, and every part is made in house, quality checked and tested to code before shipping.

Fluid Power / Hydraulics

Hydraulic and fluid power systems in mobile, industrial and test equipment operate at high pressures where leaks and gauge failures cost time and money. Mac-Weld needle valves and gauge root valves are rated up to 6000 psig, with a backseat stop spindle that prevents blowout and non-rotating trim for bubble tight shut-off. 2, 3 and 5 valve manifolds mount pressure transmitters and switches, and gauge siphons reduce gauge shock. A stainless steel pin keeps the gland body secure, and a dust cap keeps out contaminants.

General Industrial

From plant utilities to process lines, Mac-Weld supplies general industrial facilities with precision instrumentation hardware made in house in Sarnia, Ontario. Our line includes thermowells, orifice plates, bleed and flush rings, needle valves, manifolds, gauge siphons and level chambers, built in carbon steel, stainless and exotic alloys. With ISO 9001:2015 quality, CRN approvals on request and testing to code before shipping, Mac-Weld delivers standard and custom parts on time to more than 500 companies worldwide, backed by over 40 years of experience.

HVAC

HVAC systems depend on accurate temperature and pressure readings to run efficiently. Mac-Weld threaded and socket weld thermowells protect sensors in chilled water, hot water and steam loops, and allow instruments to be removed without draining the system. Gauge siphons shield pressure gauges from steam, while needle valves and 2 valve manifolds isolate transmitters and switches for easy service. Every part is made in house, quality checked and available in standard and custom sizes to fit new builds and retrofits.

Water / Wastewater

Water and wastewater plants need rugged instrumentation that stands up to corrosive, solids-laden flows. Mac-Weld orifice plates and meter runs support accurate flow measurement, while flow meter grounding rings protect magnetic flow meter readings. Stainless steel thermowells, needle valves and manifolds isolate instruments for safe maintenance, and level chambers allow external level measurement on tanks and clarifiers.

Refining & Petrochemical

Refineries and petrochemical plants run at high temperatures and pressures where instrument failure is not an option. Mac-Weld flanged, vanstone and weld-in thermowells are calculated to ASME PTC 19.3 TW-2016 using our V-MAC software, and are available NACE compliant with full NDT options. Orifice plates, spectacle blinds, bleed rings, double block and bleed valves and level chambers complete the package for critical service, made in with CRN approvals available on request.

Tanks & Terminals

Tank farms and terminals need reliable level, temperature and flow data to store and transfer product safely. Mac-Weld level chambers mount radar and other level instruments outside the tank, allowing live maintenance and isolation away from turbulence. Thermowells protect temperature sensors, while meter runs, orifice plates and spectacle blinds support custody transfer and line isolation. All chambers are built to ASME B31.3 with traceable materials and hydro tested before shipping, with NDT and customer inspection options available to order.

Environmental

Environmental and emissions control systems require accurate measurement to meet regulations. Mac-Weld supplies thermowells and protection tubes for stack and scrubber temperatures, orifice plates for gas and liquid flow, and injection and sample quills for chemical dosing and sampling. Corrosion-resistant materials such as Hastelloy, Monel and Titanium, plus PTFE and other coatings, extend service life in harsh conditions. Every part is made in house and quality checked before shipping.

Food & Beverage

Food and beverage processing demands hygienic, food-safe equipment that is easy to clean and maintain. Mac-Weld tri-clamp sanitary thermowells are polished to an 8-12 micro inch R/A finish and connect quickly to sanitary process lines, letting temperature sensors be removed without opening the process. Stainless steel needle valves, gauge siphons and flush rings support pressure measurement and cleaning in brewing, dairy and bottling plants.

Medical

Medical and healthcare facilities rely on clean, precise process equipment for sterilization, pharmaceutical-grade water, medical gases and building systems. Mac-Weld tri-clamp sanitary thermowells with an 8-12 micro inch R/A finish protect sensors in autoclaves, clean steam and purified water lines. Stainless steel needle valves, manifolds and gauge siphons isolate and protect pressure instruments for safe calibration. All parts are made in house, quality checked and tested to code before shipping.

Agriculture

Agriculture operations, from grain drying and storage to fertilizer and irrigation systems, need durable instruments that handle dust, moisture and chemicals. Mac-Weld thermowells protect temperature sensors in dryers, bins and process lines, while gauge siphons, needle valves and manifolds protect and isolate pressure instruments. Orifice plates support accurate flow control in water, ammonia and chemical lines. Fabricated in-house from a range of alloys, including carbon steel, stainless steel, and exotic alloys, to suit your application.

Oil & Gas

Upstream, midstream and downstream oil and gas operations count on Mac-Weld for rugged flow and temperature hardware. Our orifice plates, meter runs, orifice flange unions and RTJ holders support accurate gas and liquid measurement, while spectacle blinds and double block and bleed valves provide safe isolation for maintenance and pigging. NACE compliant thermowells are designed to spec using wake frequency calculated with V-MAC. CRN approved parts in flange ratings up to 2500# are made in house and tested to code before shipping.

Mining

Mining and mineral processing push instruments to their limits with abrasive slurries, vibration and extreme temperatures. Mac-Weld heavy-duty thermowells and protection tubes shield sensors in kilns, smelters and leach circuits, with tapered and helical shanks to resist vibration. Orifice plates, flow meter grounding rings, needle valves and manifolds support flow and pressure measurement. Wear- and corrosion-resistant alloys and coatings are available, and quality checked and tested to code.

Pharmaceutical

Pharmaceutical manufacturing requires sanitary, traceable equipment that supports strict quality control. Mac-Weld tri-clamp thermowells polished to an 8-12 micro inch R/A finish protect sensors in reactors, clean-in-place systems and purified water lines. Stainless steel and Hastelloy flush rings, needle valves and manifolds allow instruments to be calibrated without breaking the process. Every part is made in house with certified, traceable materials under an ISO 9001:2015 quality system.

Power Generation

Power plants depend on accurate temperature, flow and pressure readings to run safely and efficiently. Mac-Weld thermowells for steam and feedwater lines are designed to ASME PTC 19.3 TW-2016 with our V-MAC wake frequency software. Orifice plates and meter runs measure flow, finned gauge siphons protect instruments from steam and seal pots isolate transmitters. Level chambers built to ASME B31.1 or B31.3 monitor drums and heaters. Every part is made in house, quality checked and tested to code before shipping, with full NDT options available.

Chemical Processing

Chemical plants handle corrosive and hazardous fluids that call for the right materials and reliable isolation. Mac-Weld flush rings let diaphragm seal transmitters be calibrated, vented and purged without removing them from the line. Bleed rings, thermowells, orifice plates and needle valves are available in Hastelloy, Monel, Inconel, Titanium, Super Duplex and Kynar, with PTFE, electroless nickel and other coatings to extend service life.

Utilities

Gas, water and district energy utilities need dependable measurements across large distribution networks. Mac-Weld orifice plates, meter runs and orifice flange unions support accurate flow metering, while thermowells and gauge siphons protect temperature and pressure instruments. Needle valves and manifolds isolate transmitters for safe field calibration. With CRN approvals on request and in-house manufacturing, Mac-Weld delivers precision, quality parts with on-time delivery for new installations and maintenance projects alike.

Pulp & Paper

Pulp and paper mills combine high-temperature steam, harsh bleaching chemicals and abrasive stock that wear out instruments quickly. Mac-Weld thermowells protect sensors in digesters, recovery boilers and dryer sections, and finned gauge siphons shield pressure gauges from steam. Flush rings, orifice plates and needle valves support flow and pressure measurement in chemical lines. Corrosion-resistant alloys such as Super Duplex and Hastelloy are available, and every part is made in house, quality checked and tested to code before shipping.

Fluid Power / Hydraulics

Hydraulic and fluid power systems in mobile, industrial and test equipment operate at high pressures where leaks and gauge failures cost time and money. Mac-Weld needle valves and gauge root valves are rated up to 6000 psig, with a backseat stop spindle that prevents blowout and non-rotating trim for bubble tight shut-off. 2, 3 and 5 valve manifolds mount pressure transmitters and switches, and gauge siphons reduce gauge shock. A stainless steel pin keeps the gland body secure, and a dust cap keeps out contaminants.

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